2002 Ford Ranger Clutch Master Cylinder & Reservoir Removal & Installation

2002 CLUTCHES Explorer, Explorer Sport, Explorer Sport Trac & Ranger


Removal & Installation

1. Raise and support the vehicle. Using the Hydraulic Line Connector Remover (308-182, T88T-70522-A), disconnect the hydraulic line from the clutch slave cylinder. See Fig. 9 .

2. Lower the vehicle. Remove the 2 screws and the lower steering column finish panel. See Fig. 10 . Remove the 5 bolts and the lower reinforcement panel. See Fig. 11 .

3. Remove the clutch master cylinder reservoir. See Fig. 16 . Remove the 3 push pins, 4 bolts, 4 screws and the inner fender splash shield.

4. Unclip the hydraulic line-to-frame retainer. Twist the clutch master cylinder clockwise 45 degrees to unlock it from the support bracket. See Fig. 17 . Remove the clutch master cylinder reservoir, the slave cylinder hydraulic line and the clutch master cylinder as an assembly.

5. Install a NEW clutch master cylinder push rod bushing. To install, reverse the removal procedure. Rotate the clutch master cylinder 45 degrees counterclockwise. Bleed the clutch hydraulic system. See BLEEDING . Download File PDF

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