2001 Toyota Echo L4-1.5L Clutch Service and Repair

2001 Toyota Echo L4-1.5L (1NZ-FE)

Clutch Service and Repair

REMOVAL

1. REMOVE TRANSAXLE FROM ENGINE

2. REMOVE CLUTCH COVER AND DISC

a. Align the matchmark on the clutch cover with the one on the flywheel.

b. Loosen each set bolt one turn at a time until spring tension is released.

c. Remove the set bolts, and pull off the clutch cover with the clutch disc.

NOTICE: Do not drop the clutch disc.

3. REMOVE RELEASE BEARING AND FORK FROM TRANSAXLE Remove the release bearing with the fork together and then separate them.

4. REMOVE RELEASE FORK SUPPORT AND BOOT

INSPECTION

1. INSPECT CLUTCH DISC FOR WEAR OR DAMAGE Using vernier calipers, measure the rivet head depth. Minimum rivet depth: 0.3 mm (0.012 inch) If necessary, replace the clutch disc.

2. INSPECT CLUTCH DISC RUNOUT Using a dial indicator, check the disc runout. Maximum runout: 0.8 mm (0.031 inch) If necessary, replace the clutch disc runout.

3. INSPECT FLYWHEEL RUNOUT Using a dial indicator, check the flywheel runout. Maximum runout: 0.1 mm (0.004 inch) If necessary, replace the flywheel. Torque: 1st: 49 Nm ( 00 kgf-cm, 36 ft. lbs.) 2nd: Turn 90° Download File PDF


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