Manual Trans Overhaul - Type 02J 1999 Volkswagen Golf

Manual Trans Overhaul - Type 02J 1999 Volkswagen Golf

ON-VEHICLE SERVICE

AXLE SHAFTS

See appropriate AXLE SHAFTS article in AXLE SHAFTS & TRANSFER CASES.

TROUBLE SHOOTING

See GENERAL TROUBLE SHOOTING article.

REMOVAL & INSTALLATION

See appropriate MANUAL TRANSMISSION REMOVAL article in MANUAL TRANSMISSION SERVICING.

TRANSAXLE DISASSEMBLY

1) Mount transmission on Repair Stand (VW 309 and 353). Drain transmission oil. Remove clutch release lever and bearing. Remove guide sleeve. Remove transmission housing cover. Remove 5th gear selector fork bolts and remove fork. Use selector lever to select 5th gear and then 1st gear to lock input and output shafts. Then, remove synchronizer hub bolt and 5th gear bolt.

2) Remove operating sleeve. Use Puller "A" (Kukko 20/10 or Matra V/170) and hex bolt M10x20 "B" to remove 5th gear synchronizer hub with needle roller bearing. Use same puller assembly to remove 5th gear. Download File PDF


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