Home Auto Repair 2002 Volvo S60 Constant Velocity Joint Boot Service Manual

2002 Volvo S60 Constant Velocity Joint Boot Service Manual

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Download 2002 Volvo S60 Constant Velocity Joint Boot Service Manual – Boot, half shaft, replacing Special tools: 951 2619, 999 2412 Disassembly Note: Preparatory work, see Axle Shaft Assembly; Service and Repair. Remove the boot Secure the drive shaft in a vise with soft jaws. Remove the clamps from the boots. Cut the boot and remove it from the shaft. Check the measurement Wipe off the grease from the constant velocity joint housing. Measure the distance from the inner ring to the inner groove on the shaft. Note the measurement. Tap off the constant velocity joint housing Use a brass drift. Note: Only tap the inner ring. Take care not to damage the ball holder or outer ring. For cleaning/assembly and greasing the outer joint, see below. Note: The joint can be cleaned when assembled and blown clean before greasing. For disassembly and inspection, see Mark the outer constant velocity joint outer ring, ball holder and inner ring, Remove the ball bearings, Remove the ball bearing holder and the inner ring from the shaft. Wash the constant velocity joint components thoroughly and install the inner ring in the ball holder. For greasing see Lubricate the constant velocity joint thoroughly. To install the boot and joint, see Replace the snap ring, Install the new boot/boots on the drive shaft, Apply grease in the boot and Vent the boot.