Home Auto Repair 2006 Peugeot Boxer X250 Auxiliary Air Suspension Installation Manual

2006 Peugeot Boxer X250 Auxiliary Air Suspension Installation Manual


Download Preparation and Precaution Before beginning installation, ensure that you have sufficient clearance between the axle and the chassis. Use a jack if necessary. Install at one side of the vehicle at a time. Pay attention to your safety at all times during installation – always use axle stands to support the vehicle! 5. INSTRUCTIONS FOR INSTALLATION The following instructions make reference to the diagrams on pages 16 to 18 inclusive. 5.1 Attachment of Top Plate and Tube to Bellow i. Attach the upper plate to the top of the bellow (i.e. the end without the air inlet / exhaust port) using four countersunk screws—Figures 1 and 2. ii. See Section 5.7 – ” Tube Connection and Disconnection, Cutting and Routing” : Connect a tube to the bellow by pushing the tube into the air inlet port on the underside of the spring and then hand-rotating the tube by one screw turn—Figures 1 and 2. Use black tubing for the left-hand bellow and blue for the right-hand bellow. 5.2 Removal of Bump Stop and fitting of Fill Plate i. Unscrew and remove the bump stop — Figures 3, 4 and 5. The hole vacated by removal of the bump stop will be used for attachment of the fill plate. ii. Attach the fill plate using a single M10 x 1.25 x 25mm bolt and M10 spring washer—Figures 6 and 7. 5.3 Upper Attachment of Bellow i. Insert the two upper clamping brackets into the recess in the underside of the chassis rail.