Home Auto Repair Honda Shadow Aero 750 Straight Shot HS Exhaust System

Honda Shadow Aero 750 Straight Shot HS Exhaust System


Download Tools required for installation: 1/2”, 14mm wrench 5/16”, 1/2”, 12mm, 14mm Socket & Extension 5/16” Nutdriver or Flatblade Screwdriver. STOCK EXHAUST SYSTEM REMOVAL 1. Remove frame cover. 2. Remove right side footpeg assembly held in place by two bolts (Figure 1). 3. Remove exhaust port nuts. 4. Remove bolts securing rear muffler to exhaust system mounting bracket. 5. Remove complete exhaust system. Begin by lifting muffler out of mounting bracket locating hole (Assistance may be required). 6. Check condition of stock exhaust gaskets. Replace if damaged or worn. 7. Remove two bolts attaching stock exhaust mounting bracket to frame. VANCE & HINES EXHAUST SYSTEM INSTALLATION 1. Install mounting bracket (stamped 359-P) in the original bracket mounting position, using two 10mm bolts and one 10mm nut (supplied)(Figure 2). 2. Remove head pipes and heat shields from protective packaging. Place each heat shield on a non-abrasive surface such as a blanket or carpet. Using a felt tip pen, mark the outside edge of each heat shield to show location of hose clamp mounting clips (Figure 3). 3. Slide flanges onto head pipes and lay head pipes into heat shields. Loosely install hose clamps by feeding tail end of clamp into heat shield clips (Figure 3). Take note of screw head direction (Figure 4). Screw head should be accessible when system is installed on motorcycle for adjustment purposes.