Home Auto Repair Honda VTX1800 S&S Teardrop Air Cleaner Kit Manual Installation

Honda VTX1800 S&S Teardrop Air Cleaner Kit Manual Installation

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Download IMPORTANT NOTICE: Statements in this instruction sheet preceded by the following words are of special significance. WARNING Means there is the possibility of injury to yourself or others. CAUTION Means there is the possibility of damage to the part or motorcycle. NOTE Other information of particular importance has been placed in italic type. S&S recommends you take special notice of these items. INSTALLATION: 1- Remove the stock air cleaner housing according to the Honda® factory service manual. 2- Remove the intake duct control hose from the intake duct control solenoid according to the Honda factory service manual. See Picture 1. 3- Install the rubber vacuum line cap over the intake duct control solenoid fitting. 4- Remove the intake air temp sensor from the air box as shown in Picture 2. 5- Install the intake air temp sensor into the aluminum back plate with the included 10-24 x 1/2″ socket head cap screws as shown in Picture 3 making sure to use Loctite® 243 on the threads. Torque to 35-40 in-lbs. 6- Install standoffs in the three locations shown in Picture 4 using three ¼-20 x 1/2 low socket head cap screws. Apply Loctite® 243 and torque to 40-45 in-lbs. 7- Install the M3x90mm o-ring into the adaptor back plate as shown in Picture 5. 8- Remove the four stock 5mm Phillips head screws from the stock air cleaner housing. See Picture 6. 9- Install the adaptor plate to the throttle body using four stock 5mm screws as shown in Picture 7.