Download 2002 Chrysler Voyager Front Evaporator Core Repair Manual – REMOVAL WARNING: REFER TO THE APPLICABLE WARNINGS AND CAUTIONS FOR THIS SYSTEM BEFORE PERFORMING THE FOLLOWING OPERATION. 1. Remove the HVAC unit housing from the vehicle. See: Housing Assembly HVACService and Repair 2. Remove the heater core tubes from the heater core. 3. Remove and discard the foam seal from the HVAC housing seal flange around the fresh air inlet opening and the expansion valve/evaporator tube opening on the dash panel side of the unit. 4. Remove the expansion valve from the evaporator inlet and outlet tube fittings. 5. Disconnect the HVAC wire harness connector for the blower motor from the motor connector receptacle on the bottom of the outboard end of the evaporator housing. 6. Disengage the HVAC wire harness from the routing clips molded into the outside of the HVAC housing components.Remove the three screws from the dash panel side of the unit that secure the top of the distribution housing to the inboard end of the evaporator housing. 8. Pull the top of the distribution housing away from the evaporator housing far enough to disengage the two hook formations on the bottom of the distribution housing from the two receptacles on the evaporator housing. 9. Remove the two screws that secure the upper intake air housing to the lower intake air housing.