Home Auto Repair 2006-11 Chevrolet HHR Intake Systems Removal & Installation

2006-11 Chevrolet HHR Intake Systems Removal & Installation

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Download 1. Disconnect the negative battery cable. With a 1/4” socket, loosen the hose clamp that holds the fresh air intake tube to the factory air cleaner housing. Slip the tube off of the factory air cleaner housing and set it aside, it will be re- 2. Loosen the hose clamp that holds the rubber elbow to the factory air cleaner housing. Next squeeze the tab on the Mass Air Flow sensor wir- ing connector, and remove the connector from the Mass Air Flow sensor. 3. Remove the factory air filter housing by lifting on the front, and then the rear. There are no bolts holding it down, only 3 rubber grommets. 4. Using the supplied #20 torx bit, remove two screws, and the Mass Air Flow sensor from the factory air cleaner housing. Set it aside for re-installation later in the install. 5. Remove 3 factory rubber grommets from the factory air cleaner housing. 6. Assemble the three Cool Air Dam panels (#2, #3, & #4), using 13 screws (#11), washers (#12), and nuts (#13), as shown. 7. Install the three silic one bumpers (#15) into the three holes in the bottom of the Cool Air Dam, as shown. 8. Install the two large factory grommets removed from the factory air cleaner housing in step #5, into the two holes at the back of the Airaid Cool Air Dam. 9. Install the Mass Air Flow sensor removed in step #4, into the Airaid Intake Tube (#5) using the two 8/32”x 3/8” button head screws (#10). DO NOT USE THE FACTORY SCREWS!