Home Tips & Tricks 2002 Chevrolet Impala Intake Manifold Replacement – Lower Removal Procedure

2002 Chevrolet Impala Intake Manifold Replacement – Lower Removal Procedure

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Download 1. 2. 3. 4. Disconnect the negative bakery. Remove the upper intake manifold. Remove the left valve rocker arm cover. Remove the right valve rocker arm cover. 5. Disconnect the Engine Coolant Temperature (ECT) sensor electrical connector. 6. Disconnect and remove the fuel injector and the Manifold Absolute Pressure (MAP) sensor wiring harnesses. 7. Remove the fuel pipe clip bolt. 8. Remove the fuel pipe clip. 9. Remove the fuel feed pipe from the fuel injector rail. 10. Remove the fuel return pipe from the fuel injector rail. 11. Remove the fuel injector rail. 12. Remove the power steering pump from the front engine cover and reposition. 13. Remove the heater inlet pipe with heater hose from the lower intake manifold and reposition. 14. Remove the radiator inlet hose from the engine. 15. Remove the thermostat bypass hose from the thermostat bypass pipe and lower intake manifold pipe. 16. Remove the lower intake manifold bolts. 17. Remove the lower intake manifold. 18. Remove the valve rocker arms and pushrods. 19. Remove the lower intake manifold gaskets and seals. 20. Clean the lower intake manifold gasket mating surfaces. 21. Remove and clean all the RTV sealant from the lower intake manifold and the engine block (1).